February 4, 2013
Beer will help power Alaska brewery
The Associated Press
Brandon Smith, the brewing operations and engineering manager, checks on the boiler at the Alaskan Brewing Co. in Juneau, Alaska., Jan. 23. The brewery has installed a unique boiler system that burns the company's dried, spent grain or waste accumulated by the brewing process into steam, which powers the majority of the plant's operations.
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JUNEAU, Alaska -- The Alaskan Brewing Co. is going green, but instead of looking to solar and wind energy, it has turned to a very familiar source: beer.

The Juneau-based beer maker has installed a unique boiler system to cut its fuel costs. It purchased a $1.8 million furnace that burns the company's spent grain -- the waste accumulated from the brewing process -- into steam, which powers the majority of the brewery's operations.

Company officials now joke they are now serving "beer-powered beer."

What to do with spent grain was seemingly solved decades ago by breweries operating in the Lower 48. Most send the used grain, a good source of protein, to nearby farms and ranches to be used as animal feed.

But there are only 37 farms in southeast Alaska and 680 in the entire state as of 2011, and the problem of what to do with the excess spent grain -- made up of the residual malt and barley -- became more problematic after the brewery expanded in 1995.

The Alaskan Brewing Co. had to resort to shipping its spent grain to buyers in the Lower 48. Shipping costs for Juneau businesses are especially high because there are no roads leading in or out of the city; everything has to be flown or shipped in. However, the grain is a relatively wet byproduct of the brewing process, so it needs to be dried before it is shipped -- another heat intensive and expensive process.

"We had to be a little more innovative just so that we could do what we love to do, but do it where we're located," said Alaskan Brewing co-founder Geoff Larson.

But the company was barely turning a profit by selling its spent grain. Alaskan Brewery gets $60 for every ton of it sent to farms in the Lower 48, but it costs them $30 to ship each ton.

So four years ago, officials at the Alaskan Brewing Co. started looking at whether it could use spent grain as an in-house, renewable energy source and reduce costs at the same time.

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Copyright 2013 The Associated Press. All rights reserved. This material may not be published, broadcast, rewritten or redistributed.
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